Caracterização microestrutural e eletroquímica de revestimentos ambientalmente amigáveis aplicados sobre a liga de Al 2024-T3. / Microestructural and electrochemical characterization of environmentally friendly coatings applied on Al alloy 2024-T3.

AUTOR(ES)
DATA DE PUBLICAÇÃO

2007

RESUMO

The increasing concern with sustainable development, allied with a stronger awareness with environmental preservation, has stimulated researches in order to find environmentally friendly substitutes to replace the efficient hexavalent chromium-based pre-treatment systems (Cr6+) used to protect high-strength aluminium alloys employed in the aircraft industry. In this work, the performance of BTSE (bis-1, 2-(triethoxysilyl) ethane) as a protection method against corrosion of aluminium alloy 2024-T3 was investigated using electrochemical, microstructural and chemical characterization techniques. In order to improve the system anticorrosion properties, modifiers were added to the silane layer, and bi-layers systems were also tested. The effects of the silane curing conditions (time and temperature) and of the modifiers amounts on the properties of the layers were also evaluated. Electrochemical impedance spectroscopy (EIS) and anodic and cathodic potentiodynamic polarization curves were employed for the electrochemical studies, which were performed in 0.1 M NaCl solution. For microstructural and morphological characterization, atomic force microscopy (AFM), scanning electron microscopy (SEM) and contact angle measurements were used. The chemical state and the composition of the different layers were evaluated using X-ray photoelectrons (XPS), infrared (IR) and X-ray dispersive energy (EDS) spectroscopy. The results of the corrosion studies have shown that the addition of modifiers to the BTSE layer improves its anticorrosion performance, which was also improved in the bi-layers systems. It was also verified that addition of modifiers excess hinders the performance of the layers, as well as that increasing curing time and temperature are beneficial to the anticorrosion properties of the systems. The results of the different chemical and microstructural analyses showed that the modifiers contribute to better substrate coverage by the silane layer, as well as to a more complete reticulation. However, this does not imply in modifications of the chemical and physical structure of the layer.

ASSUNTO(S)

eis bi-layer silane xps alumínio revestimento de superfície afm cerium eletroquímica silica corrosão

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