Influence of the lubricant use in the process of deep drawing with thick steel sheeet metals / Influencia do uso de lubrificantes no processo de estampagem profunda com chapas espessas de aço

AUTOR(ES)
DATA DE PUBLICAÇÃO

2007

RESUMO

The objective of this work was to evaluate the influence of the lubrication on the process and product during the deep drawing of metallic cups, as Brazilian standard ABNT NBR 5906:1984, degree EPA to thickness 3,5mm and to understand the causes of the cracking during deep drawing, on specific conditions of this process. Occurrences of defects as crack, undesirable finishing, necking, among others, in stamped components in this level of thickness, justify evaluating the lubricant on the characteristics of the deep drawing process and the effect on the dimensional characteristics of the product. To evaluate the occurrence of cracking in the cups, it was planned the first set of experiments (without lubricant) with the factorial design, to select the cups for the second phase of experiments. The results had been collected and analyzed, being able to conclude in this first phase that the probability to crack the cup is bigger in function of the external diameter of blank, in function of the diameter of the tool, and according to the statistical tests, there were not evidences of the influence of the blank holder on the probability for cracking. Also without the blank holder there was a reduction of the maximum force of deep drawing because the biggest influence of the diameter of the tool. To evaluate the occurrence of cracking of the cups a second phase of experiments was planned with the factorial design, with the objective to evaluate the performance of five lubricants. It was verified that there was not influence of the lubrication on the cracking results; however it was again identified the relation with the diameter of the tool and with the performance of the blank holder, strengthening the hypothesis of sensitivity of the product in function of the geometry of the tool. Evaluating the five lubricants influence on the reduction of area of the cup wall in specific points, it was observed a significant deformation when compared with the results without lubricant. The five lubricants selected for the tests had not minimized the effect of cracking, however evidenced the effect in the deep drawing load, being the semi-synthetic lubricant Extrudoil 319 HT the best of these five lubricants

ASSUNTO(S)

analise de regressão mechanical forming statistical analysis estatistica - analise conformação de metais aço - fratura binary logistic regression cracking

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