Production and extraction of clavulanic acid from Streptomyces spp. by extractive fermentation using aqueous two-phase system / Produção e extração de ácido clavulânico de Streptomyces spp. por fermentação extrativa utilizando sistemas de duas fases aquosas

AUTOR(ES)
DATA DE PUBLICAÇÃO

2010

RESUMO

Clavulanic acid (CA) is a potent inhibitor of β-lactamases used in the medical field. Alternative methods, economic and simple purification are of great interest. This PhD project aims to produce and extract clavulanic acid of Streptomyces spp. By extractive fermentation using aqueous two-phase system (ATPS) - Polyethylene glycol (PEG)/phosphate salts. The best producer of clavulanic acid among seven strains of Streptomyces spp was selected. The influence of five factors in the cultivation of the best producer in flasks (pH, temperature, agitation velocity, concentrations of nitrogen and carbon sources) using statistical experimental design was evaluated. Defined the best cultivation conditions, the production and extraction of clavulanic acid by extractive fermentation using ATPS in flasks and in a batch system using a bioreactor was analyzed. In batch system using a bioreactor were also carried out the thermodynamic study of the fermentation process in optimum conditions determined in previous steps and also determined the volumetric mass transfer coefficient (kLa) comparing the fermentation systems in simple culture medium (SF) and in a extractive fermentation using aqueous two-phase system (ATPS) PEG/phosphate salts (SEF) medium with and without microbial growth. A strain of Streptomyces spp. selected as the best producer of AC was DAUFPE 3060, which showed the highest production of this inhibitor, 494 mg/L at 48h, in flasks under the conditions of pH 6.0, 32 °C, 150 rpm, 5 g/L of glycerol and 20 g/L of soybean flour. After the optimization step, the most significant variables in the study selection, temperature and concentration of soybean flour, were studied. The optimal values were 32 °C and 40 g/L of temperature and soybean flour concentration, respectively, with production of 629 mg/L of CA after 48h of cultivation. The thermodynamic study confirmed that 32 °C is the maximum temperature production of CA, after this value, starts gradually, the degradation of CA. In the study of volumetric mass transfer coefficient, kLa, without microbial growth, showed higher values of kLa for the SF, because the high viscosity of the PEG used in the SFE. The PEG molar mas and agitation velocity were the variables that most influenced the extraction of CA in flasks using a SFE, with similar behavior in a bioreactor. Finally, the study of oxygen transfer rate in SFE using ATPS with microbial growth was evaluated to optimize the production and extraction of CA. The results showed that there is an ideal range of agitation and aeration to prevent cell disruption and increase the CA recovery.

ASSUNTO(S)

extração antibiotics (production) sistema de duas fases aquosas clavulanic acid production antibióticos (produção) extractive fermentation fermentação extrativa streptomyces Ácido clavulânico streptomyces extraction aqueous two-phase system produção

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